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How a Chemical Manufacturing Giant Cut Costs by 60% and Accelerated ERP Deployment with Technostacks Zoho Implementation

Growth doesn’t have to wait. With Technostacks certified Zoho expertise, a global chemical leader turned years of ERP setbacks into measurable wins: faster deployment, lower costs, and AI-driven efficiency.

Client

A leading chemical manufacturing giant

Industry

Manufacturing | Chemicals

Timeline

6 months

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3 Min Read time

Quick Snapshot

Brief

Challenges

Solution

Impact

Conclusion

Quick Snapshot

A global chemical manufacturer faced significant challenges with its SAP ERP implementation delays, high costs, inflexible workflows, and poor user adoption. Partnering with Technostacks, the company transitioned to a Zoho-powered ecosystem with Zoho Creator at its foundation. The result: quick deployment, AI-enabled automation, and complete operational visibility.

Brief

Despite years of investing in SAP, the chemical manufacturer struggled with customization delays and rigid workflows. Costs kept rising, upgrades required heavy spend, and integration with newer tools was cumbersome. Complex interfaces also slowed user adoption and limited timely decision-making.

Technostacks implemented Zoho One with Zoho Creator at the core to streamline operations, enable QR-based product tracking, and embed AI-driven decision-making across manufacturing, procurement, and finance.

Challenges

Multi-Year SAP Rollout Still Incomplete

The ERP implementation stretched over years without reaching a functional stage, delaying business transformation.

High Vendor Dependence for Customization

Even minor changes required costly vendor involvement, making the system rigid and slow to adapt.

Rigid Workflows Without QR-Based Tracking

SAP’s structure couldn’t support essential requirements such as QR-enabled goods movement inside the plant.

Escalating Licensing and Consulting Costs

Ongoing fees for licenses and consultants continued to inflate operational expenses with little return on investment.

Complex UI Limiting User Adoption

Non-technical staff found SAP’s interface difficult, resulting in poor adoption and low productivity gains.

Solution

Technostacks designed and deployed Zoho One across sales, finance, production, procurement, and customer service. Our certified Zoho developers used Zoho Creator as the foundation for custom workflows such as QR-code-based goods movement, BOM management, production planning, and predictive procurement.

AI capabilities embedded within Zoho CRM, Desk, Books, and Analytics powered forecasting, anomaly detection, invoice automation, and customer sentiment analysis—enabling smarter and faster business decisions.

Impact

60%

Cost Savings

Overall, software and vendor-related expenses reduced significantly.

70%

Error Reduction

Automated invoice processing minimized manual finance errors.

40%

Faster Procurement

AI-driven vendor comparison shortened sourcing cycles.

6

Month Deployment

ERP deployment was completed in half a year versus years with SAP.

90%

User Adoption Rate

Mobile-first, intuitive apps drove higher adoption across teams.

100%

Real-Time Visibility

AI dashboards delivered live insights into sales, finance, and production.

SAP vs. Zoho One (Implemented by Technostacks)

The transformation delivered measurable business impact across costs, accuracy, and efficiency.

Cost Savings (60%)

Earlier, running the ERP was costing nearly $1 million due to high software and vendor charges. After switching systems, the same operations now cost just $400K. That’s a 60% saving in money, same work done.

Finance Errors Reduced (70%)

Finance teams were facing a 20% error rate with invoices and records. With automation, errors dropped to just 6%. This means fewer mistakes, less rework, and cleaner financial data.

Procurement Speed Improved (40%)

Buying materials and getting approvals earlier took 10 days. Now it only takes 6. That’s a 40% faster cycle, so production doesn’t have to wait.

Implementation Time Cut (83%)

The old ERP took almost 3 years to set up, but the new one was live in just 6 months. This means benefits were visible much faster without long delays.

User Adoption Increased (90%)

With the old system, only 3 out of 10 people were actively using it. Now 9 out of 10 employees use the ERP daily, showing it’s user-friendly and straightforward.

Management Visibility Reached (100%)

Earlier, leaders could only see about 40% of what was happening in real time. Now they have complete visibility across sales, finance, and production with live dashboards.

Conclusion

The chemical manufacturing giant successfully transitioned from a stalled SAP ERP rollout to a fully connected, AI-driven ecosystem—implemented by Technostacks using Zoho. With Zoho Creator as the backbone and AI woven into every workflow, the company achieved faster deployment, lower costs, predictive insights, and seamless operations across production, procurement, finance, and sales.

This wasn’t just an ERP replacement. With Technostacks’ Zoho-certified expertise, the company gained a scalable, intelligent operating system tailored for modern manufacturing.

From costly delays to measurable efficiency gains, this transformation proved that growth and flexibility can go hand in hand.

With Technostacks as your Zoho partner, manufacturers can scale smarter, faster, and more profitably.

Our Solutions in Action

Read how we have transformed businesses along the way.

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