Client

MTU – A Rolls-Royce solution

Goal

To streamline the training process, improve accuracy, and enhance assembly line performance through innovative digital tools and computer vision solutions.

Service

Custom Software Development, Computer Vision Integration

Challenge

MTU faced challenges in their assembly line processes, particularly with their lengthy training programs and error-prone part selection system. The company needed a digital transformation solution to improve efficiency and reduce errors while maintaining high production standards.

Key challenges included:

  • Lengthy Training Process: Extended onboarding and training time for workers.
  • Error-Prone Part Selection: Manual processes led to incorrect part usage.
  • Global Consistency: Ensuring similar solutions could be adapted for their US branch.

Timeline

8-10 Months

Outcome

The digital solution developed for MTU significantly improved operational efficiency. By implementing advanced tools such as hand scanners, Google Glasses, and computer vision technology, MTU reduced training time, minimized errors, and streamlined assembly line processes.

Brief

MTU sought to enhance their assembly line processes by reducing training times and minimizing errors. Technostacks collaborated with MTU to design and implement a digital solution involving real-time monitoring tools and computer vision technology.

Challenges

  1. Training Efficiency: Reducing lengthy training durations without compromising quality.
  2. Part Accuracy: Ensuring correct parts are picked to avoid assembly errors.
  3. Real-Time Insights: Providing workers with live feedback on part usage.
  4. Global Deployment: Scaling solutions for use across multiple international locations.

Solution

Technostacks developed and deployed a suite of digital tools, including:

  1. Hand Scanner: A custom-built scanner with a camera to detect the worker’s hand position, ensuring the correct parts are selected.
  2. Google Glasses Integration: Provided real-time insights into equipment and part usage.
  3. Training Software: A digital product to monitor and assess assembly line performance, reducing training time.
  4. Computer Vision Technology: Implemented similar solutions for MTU’s US branch to ensure consistency and efficiency.

Impact

  1. Reduced Training Time: Faster onboarding and improved worker productivity.
  2. Error Minimization: Accurate part selection and fewer assembly errors.
  3. Real-Time Insights: Enhanced operational visibility and decision-making.
  4. Global Scalability: Solutions adapted successfully for international operations.